Alignment of Assembly Joints

Precise Alignment of Assembly Joints

In modern shipbuilding, individual sections and deck plates must be joined with maximum precision. Even minor misalignments at assembly joints result in additional alignment work, rework, and delays. The fairing system from Hilbig GmbH was specifically engineered to align deck plates and sections quickly, safely, and in a controlled manner. Robust aluminum bridges and matched clamping components generate high alignment forces without damaging the components. The result: precise joint edges, reduced rework, and a more efficient manufacturing process.

Assembly Joint Alignment by Hilbig GmbH

Aluminum Bridge — Type ALB/SE

Aluminum Bridge — Type ALB

Aluminum Straightener — Type ALG

Tension Bolt — Type ZB

Technology & Execution

System Structure & Components

The system consists of reusable aluminum bridges, weld studs, and tension nuts.

Cost-Efficiency

The bridges generate high alignment forces. The majority of the components are reusable — only the welded threaded stud is a wear part.

Applications & Installation

The system is suitable for flexible use in steel and aluminum structures as well as for horizontal, vertical, and overhead installation.

PRACTICAL EXAMPLES

Areas of Application

Areas of application include the precise alignment of deck plates, shell plating sections, as well as longitudinal and transverse joints in the construction of ship sections and offshore modules. The system is also successfully used in repair and conversion projects.

EFFICIENCY & PREPARATION

Your Benefits at a Glance

• High alignment forces

• Safe clamping technology

• Suitable for all assembly positions

• Fast installation

• Reduced assembly effort

• Fewer auxiliary tools

• Reusable components

• Lower energy consumption

• Reduced grinding and cleaning work

• High quality of aligned assembly joints.